Aqua Lung SEA MK Troubleshooting Guide Page 17

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17
Filling the SEA with compressor ll adapter
NOTE: The Compressor Fill Adapter (P/N 1006-56)
is not included with SEA, and must be purchased
separately.
WARNING: Do not attempt to ll the SEA directly from a
compressed air lling station unless you have received
the necessary training and authorization to do so. If done
incorrectly, this procedure poses certain hazards which
may cause severe injury or death.
NOTE: Part Number 108382 does not have an on/
off valve; therefore, the pressure indicator gauge
and second stage are always active when the cylin-
der is pressurized.
1. Inspect the ll adapter to ensure that the o-ring is present
and seated evenly inside its groove, and the male tting is
clean and free of any damage to its threads.
2. Mate the male tting of the ll adapter into the high pres-
sure ll port of the rst stage, and turn clockwise only by
hand until lightly snug. DO NOT apply a wrench or other-
wise overtighten the ll adapter.
3. Loosen the yoke screw of the compressor ll yoke as
needed so that the yoke can be placed over the block of the
ll adapter.
4. While supporting the SEA with one hand, place the yoke
of the compressor ll yoke over the block of the ll adapter
to align the inlet tting ush against the valve o-ring. Tighten
the ll yoke screw clockwise into the small dimple on the
backside of the ll adapter block only until nger snug.
CAUTION: DO NOT at tempt toll the SEA f rom a com-
pressor or air supply where the regulated pressure
exceeds 3,000 PSI/ 206 BAR. Doing so may weaken
and damage the safety burst plug assembly and/ or
SEA cylinder.
5. While holding the rst stage and ll adapter secure, turn
the SEA valve handwheel counterclockwise until it is com-
pletely open. When the handwheel is in the open position,
the red indicator ring is not visible.
6. Ensure that the SEA is supported, then turn the compres-
sor valve very slowly until it is slightly open to ll the cylinder
with approximately 500 PSI/ 34.5 BAR. Turn the ll valve
shut and wait 45-60 seconds before proceeding to ll the
cylinder any further. Repeat this procedure to ll the cylinder
very slowly in small increments of 500 PSI/ 34.5 BAR or
less, until it is lled to exactly 3,000 PSI/ 206 BAR.
WARNING: Use safety glasses when charging with HP air.
NOTE: Always ll the SEA as slowly as possible by
turning the hand-wheel of the supply valve slowly to
control the rate of ll. Rapid lling will generate heat
and will result in an incomplete ll after the cylinder
cools. If the cylinder is warm to the touch afterward,
the ll rate was too rapid.
7. To conserve the limited air supply of the SEA, it is
strongly recommended that you perform the following pre-
ight inspection of the second stage purge while the SEA is
connected to the compressor ll yoke and pressurized via
the compressor ll adapter:
a. Briey depress the purge button to ensure that suf-
cient airow is provided to clear the second stage.
b. Immediately after releasing the purge button, listen
closely to ensure that the second stage does not
continue to ow any air.
8. While holding the rst stage and ll adapter securely, turn
the SEA valve handwheel clockwise until it stops and the red
indicator is visible. Turn the compressor ll valve until it is
completely closed.
9. Hold the second stage purge button depressed until air-
ow can no longer be heard from the second stage and the
LP hose is depressurized.
10. Open the pressure relief screw on the compressor ll
yoke to relieve the line pressure.
11. While holding the SEA cylinder supported, turn the yoke
screw of the compressor ll yoke counterclockwise to loosen
until the compressor ll valve can be removed from the block
of the ll valve adapter. Return the compressor ll yoke to its
storage location.
12. While holding the SEA secure, turn the ll adapter block
counterclockwise at the tting to loosen and remove from the
rst stage.
13. Thread the port plug back into the ll port until nger
tight.
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